Feasibility
Studies

The secure way to enter Polymer Stir Welding

From the initial idea to a production-ready process, we support you with structured, data-driven feasibility studies. Within just a few weeks, you’ll receive a clear yes/no result, concrete parameter recommendations, and – if desired – a functional prototype that you can hold, test, install, and present. This minimizes development risks and helps you determine early on whether the disruptive PSW technology can make your components lighter, more airtight, or more cost-efficient.

01

Go-to-production decision within 6 weeks

02

Validated parameters for material combinations

03

Sample part for inspection, integration, and presentation

Polymer-metal joints

01

Can your aluminum, steel, or titanium component be joined permanently and cost-effectively with a technical polymer?

We validate and deliver

  • Tailored material pairings (e.g. Al 6082 / PA6 GF30, Ti 6-4 / PEEK)
  • Ideal process window for dimensionally stable, leak-tight weld seams
  • Geometry and joining zone design
  • Strength, media, and thermal predictions according to industry standards
  • Scalability and cycle time for your production line

Result
A solid go/no-go dossier – evaluated from technical, economic, and ecological perspectives.

Can PSW replace adhesives or ultrasound in joining your polymer components?

We validate and deliver

  • Material compatibility (PA6 / TPE, PP / PP-GF, PC-ABS / PEEK …)
  • Weld seam strength, media resistance, and pressure resistance
  • Recommendations for geometry, process parameters, and material selection
  • Process parameters (pressure, rotation speed, feed rate) ready-for-tool
  • First functional prototypes from our pilot plant

Result
A valid decision-making basis for new development or redesign as an alternative to adhesive or screw joints.

Polymer-to-polymer joints

02

Polymer-wood joints

03

How can your natural material be efficiently and elegantly joined with a technical polymer?

We validate and deliver

  • Ideal combinations of plywood, MDF, or solid wood with thermoplastics
  • Required surface structure or coatings
  • Feasibility in terms of strength, sealing performance, haptics, and appearance
  • Behavior under humidity, aging, and thermal stress
  • Environmental and design advantages compared to conventional methods

Result
A robust process concept for innovative hybrid parts made from renewable raw materials.

Your next
product generation
starts here.

Start with a feasibility study and bring PSW into series production.